Integrated EMS Services for Demanding Energy Systems
To maximise efficiency and safety in energy technology, BECOM covers the entire value chain – from the initial circuit concept through to control-cabinet-ready assemblies for series production.
Elektronikfertigung für nachhaltige Energiesysteme | EMS-Dienstleister
Energy
The global energy transition requires intelligent, connected and highly robust electronics solutions. From decentralised grid management and highly efficient power electronics to heavily used outdoor charging stations, new applications are emerging every day that must withstand significant physical stresses. A conventional EMS provider focused solely on assembling electronic components to specification can quickly reach functional and thermal limits in such demanding applications.
The energy transition demands intelligent electronics.
This is where BECOM comes in. As your integrated EMS partner for Electronic Engineering & Manufacturing Services, we treat development and manufacturing as an inseparable whole. From the development stage onwards, we bring decades of manufacturing expertise into your circuit design. Through proactive Design for Manufacturing (DfM), we optimise manufacturability, reduce thermal risks in high-current applications and create the foundation for stable, long-term series production with economically optimised unit costs.
Development & Embedded Software
Our engineering teams develop future-ready hardware designs optimised for high efficiency. The corresponding real-time embedded software ensures precise control, monitoring and communication of system components within the grid.
Power Electronics & Industrialisation
Handling high currents and voltages requires in-depth technological expertise. We optimise thermal management at assembly level during the industrialisation phase, creating the foundation for a robust, production-ready design that is ideally prepared for highly automated series production.
Custom Electronics Solutions for the Energy Systems of Tomorrow
Our development and manufacturing portfolio covers the key components of modern energy and infrastructure networks. We develop and manufacture electronic assemblies for the following core applications:
Smart Meters: Intelligent, highly accurate and durable electricity meters for the digital recording of consumption data.
Inverters: Efficient control and power electronics for photovoltaic and wind power systems.
Battery Storage Systems: Intelligent battery management systems (BMS) for the safe monitoring of decentralised energy storage systems.
Charging Infrastructure: Robust electronic components, communication modules and power electronics for wallboxes and fast-charging stations.
Energy Monitoring & Grid Management: Control units and gateways designed for high availability to monitor and stabilise modern smart grids.
Power Electronics: Highly efficient electronic assemblies for low-loss conversion and distribution of electrical energy.
High Reliability Through Comprehensive 3D Production Testing
Failure of an energy-critical system can result in serious power outages or costly field maintenance. To ensure consistently high and reproducible manufacturing quality, every energy electronics assembly at BECOM undergoes a strictly defined inline inspection process:
Specialised SMT & THT Assembly
We manufacture complex high-density assemblies on our SMT lines just as reliably as heavy, mechanically demanding components – such as those used in power supplies or relays – in our automated THT production using selective and wave soldering processes.
Conformal Coating & Potting
Fully automated conformal coating and complete potting processes reliably protect sensitive printed circuit boards from contamination, chemical exposure and moisture.
System Assembly & Box Build
We integrate your electronics directly into customer-specific enclosures, manufacture cable assemblies and deliver complete, control-cabinet-ready systems from a single source.
High Reliability Through Comprehensive Production Testing
Failure of an energy-critical system can result in serious power outages or costly field maintenance. To ensure consistently high and reproducible manufacturing quality, every electronic assembly at BECOM undergoes a strictly defined, multi-stage inspection process directly within the production line:
3D SPI (Solder Paste Inspection): Three-dimensional inspection of solder paste deposits to detect potential soldering defects before component placement.
3D AOI (Automated Optical Inspection): High-resolution optical inspection of component placement, polarity and solder joint geometry in three dimensions.
3D X-Ray Inspection: Non-destructive AXI inspection for reliable quality assessment of hidden solder joints, particularly important for large power components and thermally critical connections.
ICT / Flying Probe: Comprehensive electrical in-circuit testing for complete verification of all conductive paths and component values.
EOL / Functional Testing (End-of-Line): Final, comprehensive functional testing of the complete system under real operating conditions, including precise test documentation and traceability.
Calibration: Precise adjustment and software calibration of integrated measurement and sensor components to ensure high and reproducible process accuracy in subsequent operation.
ISO/IEC 17025-Accredited Testing Laboratory for EMC and Environmental Testing
Short development cycles require fast, compliance-focused testing. Across more than 1,000 m² of laboratory space, BECOM supports the development-stage qualification of your energy components to help enable an efficient grid approval process:
EMC Testing: Testing in semi-anechoic chambers (SAC), specialised for power electronics, inverters and vehicles weighing up to 5,000 kg.
Thermal Shock & Environmental Testing: Simulation of temperature changes and humidity for demanding outdoor applications.
Vibration & Mechanical Shock: Stress testing and ESD testing to verify resistance to mechanical influences under field conditions.